Custom packaging boxes

The ideal packaging boxes for your lightweight products

At Labelprint24, we design custom packaging boxes tailored to meet the needs of professionals. Our folding boxes with tuck-in flaps are a reliable, economical, and 100% customisable packaging solution. They are perfect for light or medium-weight products and are utilised across many industries.

Boxes with tuck-in flaps are one of the most popular types of custom packaging boxes UK. Easy to assemble, convenient to store, and quick to close, they offer an excellent balance between product protection, neat presentation, and optimised logistics costs. Their smart structure allows for manual or automated filling, making them ideal for mass production.

As a leading custom packaging manufacturer, Labelprint24 enables you to configure your packaging according to your specific requirements:

For innovative company packaging and custom printed packaging solutions, trust us to deliver premium packaging boxes tailored to your business.

Versatile custom box packaging for all sectors

Thanks to their modular design, our custom-made cardboard packaging is utilised across many industries. Here are some examples of applications:

• Food Industry
  

  Ideal for packaging dry products such as tea bags, spices, confectionery, or dietary supplements. Custom printing allows you to create custom packaging boxes UK that are both informative and attractive, enhancing product appeal.
  

• Cosmetics and Wellness
  

  Creams, lipsticks, perfumes, or serums: our boxes with insert flaps elevate your brand with high-end personalised packaging that meets your aesthetic requirements. Custom printed packaging options help reinforce brand identity and attract customers.
  

• Electronics
  

  Perfect for packaging computer accessories, cables, headphones, or small technical components. Our robust cardboard provides excellent protection during transport.
  

The advantages of custom printed packaging

Opting for personalised custom cardboard packaging offers a tailor-made, economical packaging solution designed to streamline your logistics and commercial operations. Here's why our custom packaging boxes UK appeal to many brands:

• Fully customisable surface
  

  Each package provides a maximum print area, perfect for showcasing:  
  

  1. Your brand image (logo, visuals, colours)
  2. Clear product information
  3. Your marketing directly on the packaging
     
• Easy to use daily
  

  Designed for simplicity and efficiency:  
  

  1. Intuitive opening
  2. Quick filling, whether manual or automated
  3. Efficient closing with insert tab
     
• Optimised format for storage and transport
  

  Custom packaging with an insert tab is:  
  

  1. Stackable
  2. Space-saving
  3. Practical for shelving and logistics

• Economical and sustainable solution

  More affordable than other systems (e.g., automatic bottom), this packaging is ideal for:  
  

  1. Controlling your costs
  2. Producing in small or medium runs
  3. Limiting your logistics footprint
• 100% bespoke, fully adapted to your needs

  As a custom packaging manufacturer, Labelprint24 provides complete customisation, including:  
  

  1. Specific dimensions
  2. Full-colour printing, special finishes, die-cutting
  3. Options for transparent windows, laminations, varnishes
• Significant space savings at every stage

  Delivered flat, each custom cardboard packaging is:  
  

  1. Easy to store without occupying too much space
  2. Quick to assemble as needed
  3. Resource-efficient, reducing transportation costs and space requirements

Trust Labelprint24 for high-quality company packaging and custom printed packaging solutions tailored to your specifications.

Custom packaging – Structure, functions and impact

Our custom printed packaging combines technical simplicity, logistical efficiency, and marketing potential. At Labelprint24, we design personalised packaging that not only protects your products but also elevates your brand from the very first customer contact.

Our custom box packaging or company packaging is manufactured from a single piece of cardboard, glued lengthwise with an adhesive strip. Once the flaps are folded back and the flap is inserted, the packaging is securely closed at both the top and bottom, ensuring reliable protection and presenting a professional appearance.

Smart Features

Each element of our custom packaging has a specific function:

Insert Tab (1)
Ensures the lid closes securely and prevents accidental opening. It also enables easy resealability after opening, maintaining product integrity.

Side Flaps (2)
Fold under the lid to block dust, dirt, and other foreign matter, providing additional protection and cleanliness.

Adhesive Tab (3)
Attached to the opposite side, it helps shape the packaging—transforming the flat cardboard into a practical, three-dimensional box for secure containment.

Optimal product protection

The primary role of custom packaging is to safeguard product integrity. The high-quality cardboard used effectively protects against external factors such as humidity, dust, and UV rays. Additionally, it minimises the risk of shocks, scratches, and other damages during transport, ensuring your products reach customers in perfect condition.

Protection against external influences

Folding cartons effectively shield the packaged product from external influences such as dust, moisture, and UV rays. During transit, the sturdy cardboard walls provide additional protection against impact, preventing crushing and scratches to ensure your products arrive in excellent condition.

Easy transport, storage and shelving

Thanks to their straight, regular shape, these custom-made packaging boxes are easy to stack and store efficiently. Delivered flat, they minimise space usage and reduce logistics costs. Once assembled, they fit perfectly on sales shelves, offering a practical and space-saving packaging solution.

Regulatory information support

Custom cardboard packaging provides a large print surface, making it ideal for incorporating all essential information such as legal markings, instructions for use, nutritional data, and dosage information. This ensures that everything is visible, clear, and easily accessible to consumers.

High-impact marketing tool

Packaging is often the first point of contact between your product and the customer. With personalised printing, both on the exterior and interior, your custom packaging becomes a powerful tool to strengthen your brand identity and create a memorable unboxing experience, pleasantly surprising your customers and fostering brand loyalty.

Personalized packaging – Tailor-made and configurable online

At Labelprint24, our custom packaging boxes are designed to precisely fit your products, expectations, and brand image. Thanks to our user-friendly online configurator, you have full control over the features of your custom cardboard packaging, including material selection, format, printing, and finishing details.

Materials adapted to every need

We offer a wide selection of cardboard to suit all applications – from simple to high-end packaging:  

• Standard or double-sided white cardboard for a clean, professional appearance
• Coloured cardboard (brown, black, light beige) for a natural or raw aesthetic
• Thick, rigid cardboard for enhanced protection
• Eco-friendly options: recycled cardboard, natural cardboard, grass cardboard

Weights range from 215 to 500 g/m², with thicknesses from 0.315 to 0.6 mm. This variety allows you to create custom cardboard packaging that is durable, attractive, and aligned with your sustainable values.

Fully customisable formats

Does your product have specific dimensions? No problem. Our system enables us to produce custom-made packaging boxes with precision, down to the last millimeter:  

• Length: 15 to 350 mm
• Width: 15 to 250 mm
• Height: 30 to 400 mm

This ensures a perfect fit for your product, eliminating unnecessary gaps or excess material.

Tip: Allow 2mm of margin between the inner dimensions of the packaging and your product to ensure a good fit.

Finishes to enhance visual impact

Custom packaging does more than just wrap your products – it conveys your brand image. To achieve a premium look and feel, we offer a wide range of finishes:  

• Laminations (matte, glossy, soft touch) for a distinctive tactile experience
• Varnishes (matte or glossy) to protect and enhance your packaging
• Special die-cuts, embossing, hot foil stamping (gold, silver, copper) for a luxurious effect
• Braille, creasing, lamination, full UV varnish, and more options

Transform a simple custom-made box into a high-end communication medium with options like:  

• Embossing
• Cellophane coating or lamination
• Hot foil stamping in gold, silver, or copper
• Creasing and punching
• Full-surface UV varnish for a glossy finish

High-quality printing for all volumes

Depending on your requirements, we utilise the best printing technologies to guarantee impeccable results:  

• Digital printing for short runs or variable data, offering flexibility and fast turnaround
  
• Offset, flexo, or gravure printing for large quantities, ensuring high quality and consistency
• Screen printing for distinctive or specific visual effects, creating unique finishes

Our printing solutions are adaptable to your aesthetic preferences, budget, and deadline constraints, delivering exceptional custom packaging that aligns with your brand vision.

High-quality custom packaging – Simple, fast and 100% personalised

At Labelprint24, we understand that good cardboard packaging does more than just protect your product – it creates the first and often decisive impression of your brand. That’s why we offer custom packaging designed with precision, made from quality materials, and tailored to your specific requirements.

Our boxes combine protection, aesthetics, and functionality. They are custom-made to the latest technical standards and perfectly suited to various sectors, including food, cosmetics, pharmaceuticals, and more.

Configure your personalised packaging online
Thanks to our intuitive configurator, you can create your custom packaging in just a few clicks.
Choose the format, material, printing, and finishes—everything is flexible. The price is displayed immediately, with no hidden costs or surprises.  

Want to see how it looks first? We can send you a free sample upon request.

Tailor-made support
Have a specific request or uncertain about a format or finish? Our team is here to advise you every step of the way. As a trusted custom packaging manufacturer, we work closely with you to design a solution that is perfectly suited to your product and brand vision.

FAQs